| The Stone Floor | ||
| The Stones are the true heart of the Mill; they are the reason all this machinery exist, to enable the Stones to grind the corn. DESCRIPTION The stones are arranged in pairs; the upper ‘runner stone’ rotates above the lower fixed ‘bed stone’ or ‘Ligger’. Sizes varied over the years but a diameter of 4 feet came to be accepted generally as most satisfactory. Each stone weighed over a ton when new. |
The best having been imported |
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| The most effective speed of rotation for the runner stone is about 125 revs. per minute and required at least 10 horsepower to drive one stone. Sources of material suitable for these stones were few and far between, so good quality millstones were very valuable indeed. |
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| An inside look at the stones | ||
| Dressing | SETTING UP | |
| The working surfaces had to be prepared carefully by skilled stonedressers, craftsmen in their own right, the first essential being a smooth surface slightly dished towards the ‘eye’ in the centre. Then a system of ‘furrows’ which do the actual grinding, were set out in traditional patterns built on experience established through years of trial and error to suit the particular use to which the stone was to be put. Common dressing, consisting of ten equal ‘harps’ or sectors laid out tangentially to the ‘eye’ subdivided into alternate ‘lands’ and ‘furrows’ half to three quarters deep, sloping gently up to the land on one side and dropping sharply on the other. Finally the dressing was completed with a system of fine parallel grooves, the ‘stitching’ or ‘cracking’ 1/16th apart. When the stones are in their working position, face to face, the ‘furrows’ cross at each revolution cutting the grain with a scissor action. As the stones become dulled with wear they had to be redressed by the stonedresser who deepened the ‘furrows’ and renewed the stitching. In a busy mill like Marsh Mill this was about every month. |
Before the runner stone was placed in positions, the bearings of the spindle on which it was to turn were carefully adjusted to allow the stone to rotate in a perfectly horizontal plane. This task was called ‘brigging the spindle’ and was facilitated by the iron ‘bridging box’, a square iron container housing the thrust bearing, the position of which can be altered in two right- angled planes by means of projecting hackle screws. |
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| TENTERING | ||
| The actual clearance between the grinding surfaces of the stones required extremely subtle adjustment on order to produce the desired texture of meal, taking inot account both the hardness of the grain and the speed of the Mill which still varied, despite automatic ‘Reefing’ with wind pressure. This fine adjustment was called ‘tentering’ and was effected by raising or lowering the ends of the stout timber beams, or bridge trees, which carried the stones spindles. |
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